5 Why Analysis
5 WHY Analysis, a TPM Tool for Root Cause Analysis (RCA)
Section 1 5 WHY Process Causes of Losses are Often Complicated: Common Failure scenario: 1. Management system breakdown 2. Failure to implement counter-measures 3. Premature equipment failure 4. Employees fails to follow procedure 5. Failure to ID & Respond 6. Large Loss Results 5 Why Analysis is Proactive Addresses the…
Read More »Safety, Health and Environment Investigation Report and Analysis
5 Why Analysis Blog Cap-Do Lean Six Sigma PM-analysis Root Cause Analysis Safety Safety, Health and Environment TPMAll modern manufacturing facilities are using principles that “all accidents are preventable” but sometime incidents or even accidents are still can happen. It is important to gather as much data and analyze it to prevent recurrence. Investigation Report Let’s review first part – [ Incident Reporting ] A. To be…
Read More »Lessons Learnt as a communication tool
Another great tool to create short but meaningful communication is Lessons Learnt. It can be used to communicate Safety, Quality or Productivity issues to all Team Members. Goal is to explain what happened and how to avoid it from happening in the future. Lessons Learnt Principles applied are to: Take…
Read More »Broken Parts Museum – Analyzing and Preventing Breakdowns due to Forced Deterioration
5 Why Analysis Autonomous Maintenance Blog OPL Root Cause Analysis Training World Class ManufacturingCollecting broken or worn machine parts for later analysis will help to understand root cause of failures, as well as can assist with training AM team members. Training for AM Teams to Prevent Reoccurrence of Forced Deterioration Breakdowns Use Actual Broken Parts to Demonstrate FD breakdowns to AM teams to…
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